Firstop Group Co. Limited
Navigator of China plastic film extruder. Navigator of China EPE Extrusion Line. Trustworthy since 1999.
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JYD105 PE Foam Sheet Extrusion Line Hydraulic Screen 105 Mm Screw Diameter
JYD105 PE Foam Sheet Extrusion Line is a small model. It is mainly to produce thin foam sheet in roll. If you replace the head and assistant units, it is also widely used to produce PE foam profiles.
Shenzhen JYD Industry is a navigator grade ODM specialist. We focus on EPE extruder.
Well known and welcomed for top foaming quality: Comparatively speaking, lowest density, smaller mini cell, better elasticity and nicer appearance.
* Both direct butane or LPG may be the foaming gas. Our machine is sensitive enough for LPG foaming.
* Min. density 15.5 kg/m3 with very good hardness.
* New improvement: Hydraulic screen exchanger's both sides with heaters. Therefore screen holder's hole cleaning is much easier.
| Technical parameter | |
| Model No. | JYD105 |
| Screw Diameter | 105 mm |
| Screw L/Dia | 52:1 |
| Production | 100 - 150 kg/hr |
| Product Thickness | 0.3-6.5mm |
| Product Width | 900-1600 mm |
| Foaming Times | 20-55 |
| Density | 15-95 kg/m3 |
| Cooling | Air cool + Water cool |
| Installed power | abt.150 kw |
| Power supply | 60 kw, 380VAC, 50 hz or as required |
| Screw RPM | 20-80 |
| Dimensions (L/W/H) | 25,000 x 2500x2200 mm |
| Net weight | 7T |
| 1. Platform / ladder, 1 set | Q235A |
| 2. Material Mixer, 1 set. | Volume: 50kg |
| Shape: round | |
| Material: Q235A | |
| 3. Auto loader, 1 set. | By Shenzhen Taiqiang, 1 set. With alarm. |
| 4. Additive extruder, 1 set |
Single extruder, D35 mm x 200 mm long Feeding method: directly into the barrel neck Decelerate AC motor: 1.5 kw, 1/43. 1 set. V. F. drive, 1.5 kw. 1 set |
| 5. Extruder, 1 set. |
Gearbox: HT200, by Changzhou, China. Stepless spiral gear. 40Cr gear. |
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Main motor: 55 KW x4P, by Anhui Liu’an. +V.F. drive, by Shenzhen Winner |
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Neck unit: stainless steel plate. Water cool coupling type. |
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Barrel: ID105 x OD 185 mm. 52:1. 38CrALA + nitride. By Zhejiang Zhousan. With 9 cast alu ring heater + tap water cooling. |
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Screw: D105 mm. 52:1. 38CrALA+ nitride. Hardness: 75 Rockwell. Compress ratio: 3:1. 0-80 rpm. By Zhejiang Zhousan. |
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| 6. Gas (butane/ LPG) pump, 1 set |
By Zijiang, Hangzhou. Pump type: high pressure volumetric, with 2 pistons + V. F. drive. Output pressure: Max. 300 MPA Output qty adjustment: by piston stroke. Pressure gauge: 0 - 500 MPA Stroke control: scale hand wheel. |
| 7. GMS pump, 1 set |
Anti shrinkage type, M-1, mono glyceride melt pot volume: 5 - 7L |
| 8. Extruder head, 1 set |
Mould, of 45 steel. 3 pcs. Heating method: ring heater Melt temperature, 1 zone T/M melt pressure gauge: 40 MPA, 1 set Thickness control, by screw rpm and mould clearance Material: mould steel. Heating zone, 1 |
| 9. Auto Screen exchanger, 1 set |
Type: Hydraulic double-screen type With heaters to insure easy screen plate cleaning. Heating, 1 zone. |
| 10. Air ring, 1 set |
Material: cast alu Fan motor: 1.1 kw x2 |
| 11. Mandrel, 3 pcs |
Cooling method: air cool + water cool Slit method: Electric driving round cutter |
| 12. Open-flat unit, 3 pcs |
1 arch type and 2 frame type Material: Q235A |
| 13. Static electricity eliminator, 2 pcs | Type: ion fan |
| 14. Haul station, 1 pcs |
Roller sizes: D420 x 1,700 mm x 2 pcs Material: No. 20 steel pipe + chromeplate Transmission motor: 3HP x 4P, adjustable Open roller sizes: D182 x 1,750 mm |
| 15. Winding turret, 1 set |
Type, turret Max. Winding weight: 40 kg x 1m in diameter Max. Tension value: 15 kg Transmission motor: Speed adjustable. Torque motor of 50 kg/cm3 x 2 pcs. Length control: length meter + alarm CCW motor: 1HP x 1/10 gear retarder motor |
| 16. Control system |
Temperature control zone: 8 for extruder and 1 for the head, PID. Main cabinet, 1 pcs. Haul/ turret cabinet: 1 pcs |